Job Description

As a Principal Weld Engineer at Impulse you will help develop qualify and optimize welding designs and processes with both laser beam gas tungsten arc welding friction stir welding and orbital tube welding. This role will integral to performing weld developments on Helios main structural tank Denebs thrust chamber and preburner assemblies and valve components across all of our vehicles. The welding engineer in this role will interface daily with design and manufacturing engineers to make welding judgment calls and improvements and will enforce standardized practices and procedures on multiple welded assemblies.

Helios is Impulses new vehicle a 3rd stage/kick stage. Launching in 2026 it is designed to take satellites & payloads to GEO for 1/3rd of todays current cost. Deneb is Impulses 15k lb thrust lox methane staged combustion engine.

Responsibilities

• Develop optimize and qualify weld processes and parameters for multiple welding processes including but not limited to: laser beam welding friction stir welding gas tungsten arc welding orbital tube welding.
• Work closely with design tooling automation and development engineers to improve welded designs for manufacturing
• Develop and implement improved process control where possible using test and NDE results as feedback loop
• Support production operations on full scale welded assemblies providing direction to manufacturing engineers and welders on correct techniques in a fast paced manufacturing environment
• Support on-site manufacturing and development of Helios tank Deneb engine weldments and Mira components.
• Set up welding qualification test campaigns and interpret mechanical testing and NDE results
• Work closely with NDE personnel to interpret weld quality on development and flight hardware in addition to developing and implementing innovative state-of-the-art NDE techniques
• Set up automated welding solutions in an effort to drive process consistency
• Scope out new welding technologies that may be employed to improve rate/quality/efficiency
• Support design manufacturing and materials engineering with root cause analysis

Minimum Qualifications

• Bachelors degree in an engineering discipline or related field
• 10 years of experience with hands-on fabrication manufacturing or testing experience of welded assemblies

Preferred Skills and Experience

• Masters degree in welding engineering or related technical program
• 8 years of demonstrated hands-on welding experience of aluminum nickel-based stainless steel titanium and copper alloys.
• 8 years of demonstrated experience with brazing joining and metallographic interpretation
• Fundamental understanding of welding processes including but not limited to laser beam friction stir gas tungsten arc gas metal arc electron beam plasma arc and resistance welding
• Robot programming experience for automated welding solutions
• Tooling design experience for welded assemblies to reduce part distortion and improve part consistency
• Understanding of weld strength testing methodologies standards and data acquisition systems used to make informed welding decisions (ASTM E8 E399 E740 ISO 15653 AWS D17.X AWS C7.X thermos-couples strain gages etc.)
• Experience with root cause analysis and corrective actions including but not limited to optical and SEM fractography/metallography hardness chemical analysis and mechanical testing
• Self-motivated driven and high attention to detail

Additional Information:

Compensation bands are determined by role level location and alignment with market data. Individual level and base pay is determined on a case-by-case basis and may vary based on job-related skills education experience technical capabilities and internal addition to base salary for full-time hires you may also be eligible for long-term incentives in the form of stock options and access to medical vision & dental coverage as well as access to a 401(k) retirement plan .
Impulse Spaces spacecraft manufacturing business is subject to U.S. export regulations including the International Traffic in Arms Regulations (ITAR) and Export Administration Regulations (EAR). This position requires applicants to be either U.S. Persons (i.e. U.S. citizen U.S. national lawful permanent U.S. resident (green card holder) an individual granted asylum in the U.S. or an individual admitted in U.S. refugee status) or persons eligible to obtain an export license from the U.S. Departments of State Commerce or other applicable U.S. government agencies. Learn more about the ITAR here.

Impulse Space is an Equal Opportunity Employer; employment with Impulse Space is governed on the basis of merit competence and qualifications and will not be influenced in any manner by race color religion gender national origin/ethnicity veteran status disability status age sexual orientation gender identity marital status mental or physical disability or any other legally protected status.

Required Experience:

Staff IC

Job Tags

Permanent employment, Full time

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